Good grief, we're so close to opening
customers are already trying to get around the construction fence out
front! I'd like to thank all of our wonderful Seattle customers for
waiting so patiently while we've been putting this beautiful new
space together. While you might miss the “underground” ambiance
of the old warehouse space, or the hilarious – if sometimes
disturbing – antics of the regulars down at the boat launch, you'll
have a wonderful time in the new shop. With a near-perfect double
short americano in hand, I've already had some wonderfully relaxing
mornings watching the increasingly large volume of bicycle traffic up
and down Ballard Avenue in front of our gigantic glass front. In a
few days, you'll be able to check out the new models from Linus or
Civia – and of course Workcycles – out front, or take your coffee
and wander towards the other end of the shop to take a look at some
of the cool new parts and accessories populating all this new wall
space.
So thanks again for waiting for us,
Seattle, and in just a few days we'll be back in action; ready to
tune your bikes, satisfy your practical bike cravings, and get you
all wired on some great coffee.
Yipee! The key to my heart, bikes and coffee. Looking forward to checking out the shop. Now I get to gas up on some great coffee at one of my fav spots, you guys read minds!
Skizzle commented on 02-Aug-2010 11:46 PM
Once the coffee shop takes off you should open a bakery called the Dutch Oven!
If you've talked with any of us here at
Dutch Bike in the past year, you've probably heard us talk about “the
move.” While we're staying in the same area, we're moving the
Seattle shop onto historic Ballard Avenue: the main street of one of
Seattle's most interesting and vibrant neighborhoods. Ballard Ave
perfectly balances the nightlife, boutiques, and restaurants we enjoy
with the hardware, sheet metal, machining, and other light industrial
businesses that keeps the neighborhood lively and living. Of course,
because we could never forget our roots down by the boat launch in
“scenic industrial Ballard,” we feel right at home in a building
between a machine shop and 58 year old Ballard Hardware and Supply.
The building into which we're moving
was for the first part of the century home to Kolstrand Manufacturing
Co., a famous name in the Northwest marine industry. The Graham-Baba
designed rebuild has maintained the old brick shell with even the
remnants of the original “Kolstrand Mfg. Co.” paint intact while
creating a polished and eminently usable retail and restaurant space
inside.
Our designer and builder – David Lipe
of 16D – has similarly reused much of the original wood and
materials in the interior construction, including some beautiful and
humorous touches that you'll just have to drop by to experience.
Inside the shop we've also commissioned a mural by Ed Fotheringham,
our friend responsible for our “flower girl” and “keg mover”
posters.
In addition to Alex – the newest
addition to the bike shop – we've got several great baristas
(baristi for the language
purists) warming up for the cafe component of the new shop. Your
eyes do not deceive: the new Dutch Bike Seattle shop will be
Seattle's first fully implemented bicycle cafe! We'll be brewing
excellent and powerful coffee from local roaster Lighthouse, starting
at six AM so you can start even your earliest morning rides with a
bang. David has been updating the Flickr stream with the array of
delicious snacks Julie has been designing for the shop, and the
pictures will make you hungrier than anything I could write here.
You'll also find made-to-order sandwiches, pastries from lauded local bakery Macrina, and some tasty – and
surprisingly filling – cookies.
The finishing touches are going on the construction as I write this, and our grand
opening is still on schedule for July 24th. We'll be
fully operational- tuning, repairing, upgrading, renting, and of
course selling bicycles, and rolling out an expanded array of
interesting accessories. With two expert mechanics our turnaround
time for tune-ups and other in-depth maintenance will be close to the
same you'd expect from your coffee orders. In fact, if you're
ordering anything more complicated than an americano while you get your flat
fixed, maybe we'll race you!
Hey there! This is Alex, the newest addition to Dutch Bike Seattle, coming to you with my inaugural blog post.Born and raised in Seattle, I graduated from the University of Washington in 2008 and have been wasting my anthropology degree working in the bike industry ever since. For blogging purposes, I’m going to start of by focusing on events and other fun things to do on a bike, whether specifically bike related or not.To that end, here’s the post, about how I spent the 4th of July:
4th of July! Fun! Family! Beers! Hotdogs! Bicycles? Here at Dutch Bike, we say yes. What better way to celebrate the birth of our country than by celebrating your independence from traffic jams and fossil fuels? To that end, I spent a good chunk of my 4th of July at the Arboretum riding bikes and just hanging out.
The real impetus for the gathering (other than just having a good time) was the third annual 4th of July Sprints, held again this year at the bridge to nowhere at the Washington Park Arboretum.
The bridge to nowhere, if you’re not familiar with it, was originally constructed to be an Interstate 5 bypass from I-90 to Route 520, but then abandoned due to environmental concerns. Today it sits unused except for the occasional person brave enough to dive from the high point of the bridge into lake Washington below.
Though the event was ostensibly a competitive one, the atmosphere was decidedly laid back.Not being much of a racer myself, I chose to spend most of my time just watching and talking.Eventually the day proved itself to be a true Seattle 4th of July, and the rains came, moving us down the bridge under shelter.Which just goes to show, one of the most important characteristics you can have when biking in Seattle (in any season!) is adaptability.
If you’ve never been (or just never ridden) to the Arboretum, it’s something I would heartily recommend checking out.The array of flora present ensures that it’s beautiful in most seasons, and it’s home to one of my favorite places in Seattle, the Japanese gardens.Perhaps most importantly, access is extremely bike friendly, with a number of routes to take depending on where you’re coming from. So the next time you’re in the neighborhood, you should stop by! Have a picnic, drink some wine, and have a great day on your bike.
Padraic Swanton of Chicago's Lincoln Park Chamber of Commerce sent Stephan these questions in anticipation of publishing a story about the Dutch Bike Co. in The Source summer 2010 edition.
LPCC: How long has Dutch Bike Co. been in business? Personally, how long have you been working for them?
SS [StephanSchier]: Dutch Bike Co was founded in Seattle by David Schmidt in the spring of 2007. I became involved as a partner in October of 2007. We decided during the Summer of 2008 to open a Chicago store and I moved to Chicago in September 2008. We opened for business a few weeks later in the middle of October. I am now back in Seattle.
LPCC: What sets you apart from your competition in Chicago or across the country?
SS: Right from the start we decided we were going to become the Dutch bike experts – so we import ourselves, directly from Holland and focus on classic utility bikes – the bikes most typical to Amsterdam residents. Many of us live an everyday bicycling lifestyle, so we understand the needs of families and individuals who might never consider themselves “cyclists” in the sporting sense of the word, but want to ride a bike. We were the first to set up multiple locations (including warehousing bikes in NY) so that we could serve customers across the nation, and we have customers from coast to coast. We specialized in shipping fully assembled bikes all over the USA – typically getting to our customers in less than a week. We also have an online store at which people can purchase bikes and accessories.
Q: I need a bike. What should I be looking for?
You should look for a bike that is comfortable and meets your goals and needs. Are you training or are you commuting; do you want to shop or carry children; will you ride in inclement weather or at night? Answers to these questions will inform the types of bikes and accessories we would recommend. From there it's a question of how much money would you like to spend. We would always recommend buying the highest quality bike you can afford.. Our best WorkCycles bikes will last you a lifetime.
LPCC: What’s the most common question clients ask you?
SS: Because of our Dutch bikes' size and heft: “Aren't these hard to ride up hills?” In Chicago (unlike Seattle) hills are not much of an issue, but our most popular WorkCycles all have the smoothest shifting, 8-speed internally geared hubs which will get most anyone (if they take their time) up most any hill.
LPCC: Why Chicago?
SS: Mayor Daley and the high level of cycling advocacy going on in Chicago was and continues to be a big attraction. The hundreds of miles existing bike lanes. The flat topography and neighborhood oriented lifestyle create a perfect climate for incorporating cycling into our everyday lives. In example, in Lincoln Park everything is within ten minutes by bike, from Trader Joes, to Whole Foods, to the gym, to the lake, to the post office and bank – there is little need for a car.
LPCC: How has your company changed over the years? Have you seen changes in the LPCC or the Chicago community?
SS: We grew quickly, took some early risks (coming to Chicago) and we've consolidated (closing our NY warehouse during the economic downturn) and now we are more cautiously moving our original shop to a new location in Seattle's historic Ballard Ave district which will include a cafe. Chicago continues to be an anchor. We are happy to have survived a rough period in which it seemed there were far too many empty storefronts in our Lincoln Park neighborhood.
Q: What are today’s trends in your business?
SS: Cycling fashions that look like everyday clothes. More practical everyday bikes for non-”cyclists”, that come equipped with baskets, racks, fenders and chain guards. Cargo bikes (which we love), electric assisted bikes and more specialized (and expensive and trendy) bikes for sports and recreation from cyclocross, to downhill, to bmx, to fixed-gear. Cycling is more hip across a wide range of ages, occupations and lifestyles. Visit progressive Portland Oregon for a day and you will see the signs of the revolution.
LPCC: What do you look forward to most on a day-to-day basis?
SS: In Chicago, a grinning new customer riding away on their new bike. Seeing customers riding through the neighborhood taking their kids to school, shopping or going to work. Knowing that a bike can greatly improve the quality of someones life. In Seattle, I look forward to sunshine.
LPCC: What’s one thing you’d like everyone to know about Dutch Bike Co. or yourself?
SS: More than just being technical experts on Dutch and other bikes used for transportation and cargo, we live with bikes as our primary means of transportation. We love our bikes, but more importantly, we strive to love our city lives. Our beautiful and practical Dutch bikes support our view of an urban American utopia, where public transportation, pedestrians and cycle-friendly neighborhoods are king.
Q: Anything you’d like to add about your experience with the LPCC?
SS: Thank you for being advocates for our business and those of our peers in the Lincoln Park community.
Some of us bought our bikes because we
wanted to be mobile. Some because we find them so very pretty. Some
because they're so comfortable. For whatever reason you purchased
your Dutch- or Dutch-type bike, if you got even a reasonable
imitation of one you benefit from how little they demand in terms of
maintenance. In previous posts we've walked through repair
operations that you (or your trusted mechanic) might have run into in
the course of owning the bike (tire and tube repair, shifter
troubleshooting, etc). In this post, I'll walk through a large
component of simply caring for your bike: lubrication.
In many ways, the chaincase defines the
proper city bike. It makes them compatible with any wardrobe, and
it's one of the main reasons why these bikes essentially don't have
to be treated like a bike. They can be left outside in the rain and
snow (and salt, if you're our Chicago shop bakfiets) every night of
their lives, and won't punish you for it. That said, since your bike
can last your lifetime, you'll want to take care of it to the minor
extent it requires. Chain lubrication won't quite be your most
frequent maintenance operation, but it's extremely easy and takes
very little time. Once every nine months will be enough under even
the most adverse conditions.
First you'll want to pick a chain
lubricant. The thicker and stickier a lube is, the longer it will
protect the chain, but stickiness attracts dirt. This leads to a
constant dilemma when maintaining an exposed drivetrain; balancing
how much grime covers my drivetrain and legs with how quickly my lube
washes off when I ride in the rain or mud. Because the conditions
inside a chaincase are so much cleaner and drier than the world
outside, we can get away with using an extremely sticky, persistent
lube that would attract a large amount of dirt and grime were it
exposed. It will take a little longer to soak into the spaces inside
the chain links (the only area where it actually does
anything), but since we're only doing it once a year or so...that's
okay. On a city bike, the tiny, tiny bit of extra drag introduced by
a heavier lubricant will be imperceptible to even the most sensitive
rider. For the most persistence, I recommend Finish Line Wet; a
heavy, sticky synthetic formulated to stick to exposed chains through
the nastiest conditions. It's also a beautiful shade of dark green.
Dumonde Tech Original (the blue one) can be a fair substitute.
Inside a chaincase, you can expect a heavy application of one of
these lubes to last most of a year!
Lighter lubricants
are just fine, but won't last quite as long or protect as thoroughly.
That said, lighter oils and oil suspensions like good old Tri-Flow
or Dumonde Tech Lite (the yellow one) can be quite useful for
lubricating and providing a water barrier for your cables. Spending
a few minutes letting the handy principle of capillary action pull
drops of well-shaken Tri-Flow into your cable housing can not only
substantially reduce drag and improve performance, but when applied
thoroughly enough can also prevent the unfortunate wintertime
disorder known as “Chicago cable freeze.”
Isn't physics
great?
While they have
some handy benefits, wax-based formulas and solvent-suspension “dry”
lubes don't have much of an application on the mechanical systems of
your city bike. Because they don't protect the chain as effectively,
and because their dirt-shedding properties aren't necessary within
the protected environment of the chaincase, wax lubes shouldn't be
used. Neither type will work at all well within cable housing, so
best to save them for your sporty bikes...if you must use wax at all.
Once you've chosen
your formula, all that's left is applying it! The vast majority of
you won't need any tools for this, except you bakfiets and Secret
Service owners. You'll need a one euro coin, large flathead
screwdriver, or other prying device to encourage the lower rear
section of your plastic chaincase to pop loose.
All you with fabric
chaincases need do is simply unsnap the snap.
Now
that your chaincase is open, you can inspect your chain's lubrication
and tension (refer to the rough guide in the last post for tension).
If you cannot see lubricant on the chain – or if you see any
corrosion – you should apply some. Nose the dropper tip or
extended straw/noodle of your bottle into the chaincase until it's
just touching the rollers on the inside of the chain. Carefully spin the
pedals backward while gently squeezing the bottle enough to run a
bead of lubricant along the chain, letting it soak into the spaces
within the chain and coat the moving parts.
Continue this
process until your chain is thoroughly soaked in lube.
Congratulations, you've lubed your chain! This would also be a good
moment to lubricate the shifter cable as it leaves the housing.
...So once again we spring-less Chicagoans have skipped right through from winter into summer, and as the temperatures jump from frigid to boiling, we find ourselves in season for beautiful weekends and wonderful bike rides.As Memorial Day draws near, I look forward not only to channeling my inner Dade County fashion sense and releasing my vast assortment of white linen clothing onto the bike lanes and pathways of Chicago (not really), but also to the amazing event that is Bike the Drive.
We want to see every Chicagoland Dutch Bike riding down Lake Shore Drive this Sunday.It doesn’t matter if you’ve got an heirloom omafiets or a brand new Workcycles Transport.If you ride like the Dutch, you should ride with us.Is your bike less “Holland” and more “anywhere else?”Don’t worry, we won’t discriminate.Come ride with us too.It’ll be fun.If you are coming down from the North Side, up from the South Side, or in from the West Side, feel free to meet up at Dutch Bike Co. for some coffee and morning sundries.I’ll be in the shop around 5:00am listening to some James Brown and getting properly caffeinated.We’ll head out for the ride at 6:00am. We’ll cruise down to the ride start in Classic Dutch Style with a Bakfiets full of supplies.So please join Will, the Brehmen brothers and myself for a great ride.Just go to www.bikethedrive.org for all the information and registration.Or come by the shop and pick up a coupon for discounted registration.
Need to rent a bike for Bike The Drive?Give us a call at 312-265-0175 and we’ll set you up with special pricing for the big ride on Sunday.Pick it up on Saturday night before we close up or come by on Sunday morning.So let me know if you need a bike.And call me if you want some more info on where to meet.
Hope to see you there,
Vince
Dutch Bike Co.
651 W Armitage Ave
Chicago IL 60614
Welcome back, class! Now that you've adjusted your Shimano Nexus hubs, we'll dive into the next most interesting operation on one of these bikes: rear wheel removal. Mastering this will allow you to replace tires or tubes that are worn out or damaged beyond patching. This will get a little more technical than the previous post, so it's very important to make sure you're comfortable using tools and that you have the time and energy to safely put everything back together. Please read through the entire post before tearing apart your bike, and be sure you're comfortable performing all the operations described (especially tensioning the chain!). Troubleshooting and adjusting your hub didn't require any tools, but this will, so get out that toolkit and polish up your:
15mm open-end wrench or 15mm deep socket w/ driver
10mm open-end wrench and 10mm socket w/ driver (you can substitute another 10mm wrench or a small adjustable if necessary)
Cable cutters (diagonal cutters or wire cutters can be substituted)
2mm hex key/Allen wrench
Dental pick, sharpened spoke, sturdy ballpoint pen, small switchblade, or something else with a nice point to it
Tire levers (if you plan on replacing tubes or tires)
Now that your tools are prepared, set your bike on its center stand (or clamp the seatpost in a work stand if you're lucky enough to have one).
We will remove the rear wheel first because it's a more complex operation and many of the steps will be duplicated in removing the front. As an overview, we're going to disconnect the brake, open the chain case, disconnect the shifter, disengage the chain tensioners, and remove the wheel. Then we will reinstall the wheel, engage the tensioners, tension the chain and center the wheel, reconnect the shifter and brake, and close the chain case.
To disconnect the brake, first loosen the cable fixing nut several turns. Pull or clip off the cable tip, and pull the cable out of the brake.
Now once we've removed the torque arm clamp bolt the brake will be completely disconnected.
After that, move back to the right side of the bike and open the chain case, starting by unhooking the tension wire running along the bottom of the case.
Once the wire is unhooked about 3/4 of the way down toward the front, unsnap and unclip the rear section as we did in the previous post.
Now loosen the axle nuts about three turns (Don't worry, the chain tensioners will hold the wheel in place) and yank the rear section of the chain case frame straight back and out of the bike.
Shift the bike into first gear, and poke the long end of the 2mm hex key into the tiny hole in the back of the cassette joint.
Pull downward on the wrench to give yourself some cable slack, and then use your pointy tool to pop the cable and cable stop out of the cassette joint.
Pull the cable housing out of the housing stop, being careful not to kink the cable.
Now that you've disconnected the brake and shifter cables from the hub, all that's left is removing the wheel itself! Loosen the chain tensioners until the nuts are even with the end of the threaded section, and loosen the axle nuts until the colored non-turn washers (yellow on the right, brown on the left) can completely clear the frame.
Lift the chain carefully off the teeth of the cog and set it down on the plastic of the cassette joint.
Now you'll actually remove the wheel: pull it straight backward until both chain tensioners are loose enough that you can flip them downward so that they hang from the axle.
The wheel will now be free to slide forward and out of the dropouts, and you're free to replace tubes, change tires or just marvel at your accomplishment.
To reinstall the wheel, you will essentially be reversing most of the steps you've just completed. Set the chain on the cassette joint -- next to the cog but not on it -- and then slide the wheel back into the dropouts. This may take some wiggling, and possibly even some fiddling to make sure that the chain tensioners are inside the dropouts, and the non-turn washers (brown and yellow) are outside. Gently pull the wheel as far back into the dropouts as possible, giving yourself enough slack to flip the tensioners back into place. Now that the wheel is held in place by the tensioners, you'll be able to reattach the shifter and brake cables, the chain, and the chain case.
Set the chain back on the cog and carefully turn the cranks a few revolutions to make sure that the chain is fully set on the chainwheel (front gear) as well. To reconnect the shifter cable to the cassette joint, first slide the cable housing end into the housing stop.
Now repeat the trick with the 2mm hex key to wind the cassette joint back to a point where you can slot the cable stop into its cradle, making sure that the cable sits cleanly along its channel. Shift up and down the range a few times to make sure that everything is working smoothly, and also use this opportunity to check the adjustment of your hub (just like you learned to do in the last post!).
Pass the brake cable through the housing stop and into the cable stop, tightening it down at at its original setting. Make sure the housing is fully inserted in the stop. At this point you can crimp a cable end cap onto the cable, then test brake function by pulling hard on the brake lever.
Slide the rear section of the chain case frame into place, carefully pushing both top and bottom ends into place in the main chain case frame. Be sure that the chain tensioner is outside the chain case frame on the axle.
Now that everything on the axle is in place, you can tension the chain. This step is going to be the most technical that you'll perform during the operation, so shake the kinks out of your hands and get ready! Tighten down the axle nuts until the tabs of the non-turn washers are fully inserted into the dropouts, but not so tight that you can't shift the wheel. Throughout this step, you'll be keeping the wheel centered in the frame by watching the distance between the (ideally fully inflated) tire and the chain stays. Tighten the chain tensioner nuts evenly as you bring the wheel back toward its original position. On Workcycles bikes (especially if you are using the original cog size), you'll frequently be able to find this spot by the indentations left by the non-turn washers in the frame powdercoat.
Ideal chain tension can be an art and a science, but the easiest gauge will be this: at the tightest spot in the rotation of the cranks (because there will be tight spots and loose spots) you should still be able to move the chain slightly (<1/4") up and down with your fingers. You should NOT hear a crackling sound as you spin the pedals through the tight spots, and the chain should not be so loose as to hit the bottom of the chain case.
Once you've got the chain at a nice tension, double-check the centering of the wheel and then reattach the rear brake's torque-arm clamp on the chain stay.
Now you can tighten down the axle nuts! Make sure these are solidly tight, really get your arm behind the wrench (unless you're some sort of giant burly guy, in which case you'll want to exercise some restraint).
Now that the wheel is reinstalled and the chain case frame is reassembled, most of what's left should be familiar from the last post: closing the chain case. Gently (because these are fabric parts, after all...) slide the rear section of the cover over the frame, keeping the chain tensioner outside. Pull the edges of the inside slit (between the wheel and the chain case) together and slide the prongs of the clip into their pockets inside the chain case. Snap the snap on the outside, and hook the wire back and forth across the hooks on the underside (don't miss any!).
Thanks Mark! That might just be the next post...but until then, just undo the screws holding the lower half of the chaincase together, gently spread it enough to pass the chain out and pull it off the bike, and you're ready to go. The plastic chaincases are nice and simple, if not quite as classic as the cloth.
John Donahue commented on 20-Apr-2010 01:41 PM
I'm awaiting my bike at this time, a 65 WC Kruisframe in matt black, from the Chicago store.
But I wanted to say how much I appreciate you doing such a great, clearly written and illustrated post.
For me, residing outside Lansing MI and nearly 4 hrs travel to Chi-town, having this and subsequent guides for routine maintenance is a real asset, as I can't just run down to the store.
Thanks -
Jeff commented on 06-May-2010 09:47 AM
Hi,
Thanks for the post. I have a Gazelle here in Holland and working on the rear wheel is a bit perplexing. If you have time a video post for removing and installing the rear wheel would be great!
Thanks
We agree a video would be helpful, look for it soon...
Anonymous commented on 14-May-2010 11:57 AM
So in order to replace a rear tube mid-trip this is what I have to bring along ? Wow, I did not realize how in depth this effort was compared to a skewered rear wheel with derailleur. Kinda on the fence now about getting a dutch bike.
Goodness no! That really would be a ridiculous sight next to the road, wouldn't it? Actually all you need is a patch kit and an inflation device, since -- on the road, at least -- you'll just be patching the tube in place.
As you may have guessed, we love some internally geared hubs here at Dutch Bike Co. We love the smooth shifting, the quiet operation, and the simplicity of use. From the shop perspective, I enjoy knowing that our bikes are out there being ridden and loved - not worked on.
More than any other drivetrain, an 8 speed hub really doesn't require its user to be a "bike person." An avid cyclist will certainly enjoy it -- as many of you have discovered for yourselves -- but anyone who can push the pedals will benefit equally from the utter simplicity and rock-like durability of this transmission. Combine the system with a chaincase and in a year of riding you'll probably do no maintenance whatsoever. You won't even have to wonder whether or not to feel guilty about it.
This brings us to the educational kernel nestled within this husk of a post: adjusting your Shimano Nexus hub. At this point, you might reasonably grow apprehensive that I'll try to explain planetary gear systems, expose you to exploded views, or start talking about gear inches. I won't. Adjusting your hub is a simple and easy procedure that will likely take less than five minutes and won't get your hands very greasy at all.
Step One: Diagnosis
When I teach a repair class, this is typically the subject that receives the strongest emphasis. Without understanding what's causing the problem, we can't fix it. Bearing this firmly in mind, we'll quickly check the three main parts of the system: the shifter, the cable, and the cassette joint (I'll explain in a moment). The cable will come first, because it's the simplest part of the system and -- relatively speaking -- the most vulnerable. Around three out of four "mis-shifting" or "gear slipping" issues on our bikes have the same simple cause:
Here, the cable housing (the outer sheath) has been tugged out of the shifter, exposing the cable. It has then caught on the edge of its proper place (the barrel adjuster) and failed to snap back in. This 1/4" difference leaves the system totally out of whack. The solution is even simpler than the problem: just nudge the end of the housing back into the barrel adjuster, and the tension already on the cable will do the rest, snapping it back into place.
If all is well so far, check over as much of the shifter cable housing as you can see for damage or kinks that could cause it to drag or bind.
Next, we'll move on to the cassette joint. This is the little plastic unit on the side of the hub where the cable attaches, and that translates your pull on the cable into the actual gear change in the hub. If you have a cloth chaincase (any Workcycle, Azor, or Jorg&Olif except Secret Service, Fr8, and Bakfiets) you'll need to open the back end just a little to see the cassette joint. Unsnap the outside snap, then slide the clip out of the pockets on the inside.
Gently peel the rear section of the chaincase up and forward, and tuck it out of the way.
Now you'll be able to see the gray and black plastic cassette joint, and the little adjustment window with a yellow indicator line. With a plastic chaincase you'll just be able to flex it inward slightly, and the view will be the same.
Now that you've ruled out problems with the cable, shift into fourth gear (you'll see a dot next to the number to tell you it's special) and check the yellow marks in the small window on the top of the cassette joint: if they line up, you're adjusted properly. If they don't, then turn the adjuster on the shifter (with a couple of experimental turns to make sure of your direction) until they do.
...And you're done! You've just done exactly what a good mechanic would have when confronted with Nexus hub "issues," and almost assuredly resolved them. Take the bike for a quick test ride, and enjoy your perfect shifting.
Hi Fritz, thank you for posting this. My Secret Service is shifting a little differently than when I first got her. I will take a look at the shift system using your tips.
It's been almost a year since I built and started flogging the strange hybrid beast that we named the Saison (a saisonis a Belgian farmhouse beer style whose wild yeast strains produce a light body but strong earthy flavor). The idea was to build a bike that could balance the toughness and "fuhgeddaboutit" maintenance interval of one of the Dutch bikes with the speed and acceleration of a modern American commuter. Strong wheels, a strong frame, internally geared drivetrain, disc brakes, full fenders, and a comfortable riding position were required. Add a few little extra touches for comfort (carbon bar and 28c Tserv tires) and style (gold Nokon brake housing and gold grips), and I was ready to go.
The Frame
Predictably, I couldn't let myself simply order a frame designed to do exactly what I intended for it (they exist). Instead, I decided to use the wrong-est frame to build this multi-speed city bike: a single-speed mountain bike. The Surly 1x1. And yes, I am perfectly aware of the abject silliness of this premise. That said, measure the actual radius of a 26" wheel with tire, and a 700c wheel with tire, and you'll find a surprisingly small difference. Measure the wheel/tire clearance of a 1x1 and you'll run out of measuring tape; you could lose a medium-sized child in the depths of that gigantic rear triangle. Even with tires half again the size there would be plenty of room for nice beefy fenders, too.
With tough steel tubes, convenient horizontal dropouts, and easily adjustable brake caliper mounts, the Surly would have been a fair bet even if it weren't super cheap. And deep down, who doesn't want to ride "the thing that should not be"?
The Build
Lace up a wheelset: light-ish rims made for 29'er mountainbikes on a Shimano Alfine hub (the stealth-bomber version of the eight-speed hubs in our Workcycles bikes) and a mostly-matchy front hub, and slap them into the frame.
Throw on the rest of the parts. Get a different crankset because the chainstays are so wide that the arms of the compact road crank I'd planned on using wouldn't even come close to clearing...wow. Bend the fender stays and install spacers to clear the brake calipers. Install lights on the brake bosses because they're just sitting there doing nothing. Install the KitchenAid headbadge because this is supposed to be an appliance, right?
The Ride
The first impression of the ride is the quickness: even though it's a big bike with a wide bar, it feels very nimble and responsive. You just point your shoulders and the bike zips that way. It's difficult to sufficiently emphasize the nimble feel of the bike and the resulting confidence: the handling is so intuitive that maneuvers that would be nerve-wracking on a more conventional bike just happen naturally and with little fanfare. The wheels and frame are highly rigid, and even with relatively big tires and the flex of the carbon handlebar the ride isn't Dutchbike-smooth, but it's not punishing.
The Alfine hub and shifter snap off quick, positive gear changes with almost no lag or interruption of power transfer. The disc brakes (Avid BB7 calipers and Shimano XTR levers) offer a surfeit of power and smooth enough modulation to keep it under control, although after putting in the miles on our roller brake-equipped city bikes they feel surprisingly aggressive.
The Year
Now, after a year of riding around Seattle, up and down stairs, through alleys, around parks and pump tracks, through street brawls and farmer's markets, and over every nasty piece of pavement and road debris I could find, I can actually evaluate the bike. It has commuted, gone on dates, shopped, and pubcrawled. It's been taken on countless test rides, and borrowed for extended periods. Through it all the Saison has required very little of its rider in terms of either maintenance or even basic consideration. After a few adjustments for break-in, the mechanical systems have functioned as close to flawlessly as any bike I've ridden. A little chain lube every few weeks, and the occasional stack of batteries for the cheap blinky lights I can't seem to get around to replacing with a sexy generator setup. It's not quite as impossibly maintenance-free as a Workcycles bike, but it's not too far off.
I can explain the experience of living with this bike best by calling it "enough." It's tough enough that even through the year of abuse I've barely had to think about it, while remaining light enough to accelerate and climb with pizazz. It's fast enough to really feel fast, and -- most important of all -- fun enough that I consistently want to ride it. The best bike is, after all, the one that you ride.
Want one?
With a somewhat less extravagant component selection, you can have one for right around $1700. We're custom building each one of these for the time being, so even though you're dodging the challenging "experimentation phase" of a project like this you can still have plenty of input on the specifics of your Saison. An albatross bar, a Brooks B67 saddle and 38mm wide tires for a more "Dutch" feel? A narrow cut-down riser bar and racy tires for tackling traffic? A Workcycles Transport-style front cargo carrier?
No problem. Have a tall, chilly glass of Saison.
Excellent post. You showed me these tricks when I was at the shop, but its good to see them for reference here. This is really useful stuff.
-bakfiets owner
Join us Saturday January 30th for an afternoon social ride! It's been too long since we've left our little cave down here by the boat launch, and too long since we've seen most of you, so come on down. Ride an Azor, a Workcycles, a bakfiets, a Christiania, a Gazelle, or something American...anything, as long as it's comfortable and fun.
We'll meet at the shop at 4, mill around for a bit, and head out west. We'll be rolling very slowly, to facilitate talking, kids, laughing, merrymaking, goofing off, and possibly even hijinx! Eventually we'll reach Golden Gardens, where we'll have some tasty snacks and refreshing drinks, and maybe try to ride a bakfiets on the beach. When we feel like it, we'll ride back toward Ballard and the shop at a leisurely pace.
If it's raining, we're still going, and we'll still be raffling off a pair of Clarijs panniers, a Nantucket basket, and a Bikecap saddle cover (pattern to be determined...I promise it won't be the creepy lace one). Five dollar entry for the raffle, and 100% of proceeds go to Haitian earthquake relief.
After that, like-minded adults are invited to join me in cruising toward points east. Points to include: the Traveler, the George and Dragon, Sinners and Saints, and onward...
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